Our Process
How We Grow the
World's Best Popcorn
Behind every kernel is a century of craftsmanship, agricultural ingenuity, and scientific precision. From seed to shipping — nothing is accidental.
100 Years of Kernel Excellence
Every Step is Intentional
Great popcorn isn't an accident. It's the result of multi-year hybrid development, precision agriculture, rigorous quality testing, and a supply chain built for reliability at any scale.
Our process was built to remove variables so our partners can focus on what they do best — building great products and growing their business.
Years of Farming Heritage
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Hybrid Varieties Selected
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Max Damage / FM Allowance
Precision Process Steps
From Seed to Shipment
Six Steps. Zero Shortcuts.
01
Step 01
Hybrid Development & Kernel Performance
Before a seed hits soil, research teams spend years developing proprietary hybrids designed for expansion, durability, texture, color, and moisture stability. Only the top-performing varieties — fewer than 3% — make it to commercial production.
02
Step 02
Precision Agriculture & Sustainable Growing
Our growers operate with a precise agricultural protocol grounded in 100 years of experience. Using CropTrak for full field-to-buyer traceability and Cool Farm for GHG footprint tracking, we monitor soil health, water usage, weather patterns, and crop rotation in real time.
03
Step 03
Harvest Timing & Post-Harvest Conditioning
Harvest timing is a precise science. Too early and moisture is too high. Too late and density suffers. Our growers use decades of experience and batch-by-batch testing to hit the exact window where moisture, density, and hull strength align perfectly.
04
Step 04
Multi-Point Quality Testing & Lot Certification
Every batch undergoes a full scientific evaluation—expansion ratio, moisture levels, color consistency, hull content, kernel uniformity, and durability testing. Our damage and foreign material allowance of 3% or lower is one of the strictest in the industry.
05
Step 05
Cleaning, Sorting & Precision Packaging
After certification, kernels go through air classification, density separation, color sorting, and size grading. We offer flexible commercial formats—from 35 lb bags to full truckloads, container shipments, tankers, and boxcars—engineered to protect moisture integrity and maximize shelf life.
06
Step 06
Global Logistics & Supply Chain Excellence
Weaver partners with distributors, freight carriers, and export specialists to deliver worldwide. Our logistics teams handle freight optimization, international documentation, moisture and temperature control, and high-volume global distribution—at any scale.
A Kernel You Can Trust.
For 100 years, Weaver has operated on one truth: when you start with the best kernel, everything else becomes possible. Our process protects that belief — and delivers it to partners around the world.